[Kartbuilding] go kart setup Course

Stephen Burke stephen at sburke.eu
Sun Jan 16 16:07:32 GMT 2011


Hi Wilkin,

You should be able to buy tubing in a local hardware store. The ERW
welding is very common and inexpensive. It's was around EUR0.40 a meter
the last time I checked for 25mm diameter steel tubing. I'd visit some
local stores first to ask about the steel tubing. Even a local plumber
may know where to get this tubing.

As for computer software to design a good chassis, well there is no
specialised cad software just for kart chassis that I'm aware of.

A 2 stroke motorcycle engine would be ideal.

Best of luck,
-steve

On 12/01/2011 01:23, Wilkin Wai Kin Chan wrote:
> Hi Steve,
>  
> That is getting interesting! and I think even your book is more than
> 20 years old, but I think its still very relevant today... because it
> covers all the fundamentals of chassis design, which a lot of books
> today dont go too far on that..  If I want to try making a first go
> kart for myself, can I buy all these tubings from some shops or on
> line? how much you think all these tubings would cost me? I know I
> definitely can get all the other stuff like bumper, seats, fuel tank..
> on line. but I dont think I have ever seen anyone selling tubing..
>  
> Do I need any specific computer software helping me to design a good
> chassis? working out how much angle to bend for each section... how
> about those tubing bending machinery and welding tools, do they all
> need to be specially tailored for karting needs? becaues I have seen
> some bening machiney before, but they were used for window sets..
>  
> I jave also been moving around to look for a secondhand motorcycle 2
> stroke 125 engine. I see if I can find a decent one, so that I can
> follow the book and work something out of it..
>  
> Thanks,
>  
> Wilkin
>  
>  
>
>
> --- On *Tue, 1/11/11, Stephen Burke /<stephen at sburke.eu>/* wrote:
>
>
>     From: Stephen Burke
>     Subject: Re: go kart setup Course
>     To: "Wilkin Wai Kin Chan"
>     Date: Tuesday, January 11, 2011, 9:44 PM
>
>     Hi Wilkin,
>
>     I'm glad you liked the additional pages of the book I emailed on.
>
>     ERW tubing is "Electric Resistance Welded" tubing. It has an
>     internal seam. See the first image on:
>     http://www.mechwerks.com/Frame_Tubing.htm
>     That webpage has some additional information. I think racing kart
>     chassis use seamless tubing with a thinner wall. This does cost
>     much more however.
>
>     On my karts I use ERW tubing because it is cheaper and easily
>     available.
>
>     As for an A or X type chassis, you would just have to test making
>     one type of each yourself! I know that with a solid rear axle and
>     no suspension, the chassis has to twist when going around corners.
>     Perhaps this is why the X type chassis handles better. I never
>     explored making different types of racing kart chassis. I just
>     settled on a basic design.
>     If you find out more information or make any discoveries I'd be
>     interested in hearing them.
>
>     Best of luck,
>     -steve
>
>
>
>
>     On 11/01/2011 02:48, Wilkin Wai Kin Chan wrote:
>
>     Hi Steve,
>      
>     Thank you for your reading material, I received them all! and I
>     have had a great time reading it words by words during the
>     weekend. apart from the mechanic side, The book basicially covers
>     everything about chassis, seats, bumpers, was great!
>      
>     but now I have lots of questions raising up in my head. what I
>     dont get is that in the chassis section, its says some use
>     seamless steel tubing, and some use ERW tubing, so what do most of
>     the kart nowdays use? is it the expensive models use seamless
>     steel and the cheaper models of the same factory use ERW tubing? I
>     have asked one dealer before, he told me that nowdays, most of
>     karts used 32mm tubing, while some used 28mm or 30mm, so thats why
>     they were cheaper... and 32 mm would give more stability so it
>     performs better..  dont know whether its true or not. lol.
>      
>     then I remember I readed one Japanese magazine 2 years ago, It
>     said that apart from A shape, there was another thing call X shape
>     like in my attached photo (wildkart fighter model). It says X
>     shape chassis can perform faster in fast corners while A shape
>     chassis is for slower corners. is it true? but I found most of the
>     kart factories today are with A shape and only few with X shape..
>      if X shape are really faster on fast conrers, why most
>     factories are still sticking with A-shape, there surely must have
>     a lot of tracks in the world with fast and long corners, so X
>     shape should have gained some popularity.....) and some factories
>     like Maranello Kart came with a complete different looking shape
>     too, dont know what is it called.. May be its just rectanglar
>     shape being said in the book..
>      
>     I received one kart magazine from my Australia mate 2 months ago,
>     and the tony kart advertisement says their welding, material
>     control technique is better than the other factories.. thats why
>     they are always winning.... I dont know, but most people must have
>     believed in it. thats why their karts are sold everywhere and they
>     are always winning in the front. lol.
>      
>     Steve, Thanks for your printed page, it has inspired me with a lot
>     of thinking!.
>      
>
>     Thanks,
>      
>     Wilkin
>      
>      
>      
>      
>      
>      
>
>
>     --- On *Fri, 1/7/11, Stephen Burke* wrote:
>
>
>         From: Stephen Burke
>         Subject: Re: go kart setup Course
>         To: "Wilkin Wai Kin Chan"
>         Date: Friday, January 7, 2011, 8:01 PM
>
>         Hi Wilkin,
>
>         Yes, the book "The NatSKA guide to karts and karting" does
>         seem to be out of print.
>
>         I emailed you a link to some of the pages I had scanned in.
>
>         Please find attached some more pages of this book.
>
>
>         Let me know if you get this ok.
>
>         -steve
>
>
>
>         On 30/12/2010 04:09, Wilkin Wai Kin Chan wrote:
>>         Hi Steve,
>>          
>>         Thanks very much for your detailed advice. Its very helpful!
>>          
>>         but I have been searching on the 2 books you have said, but
>>         they seems to be out of print already. especially for the
>>         book "The NatSKA guide to karts and karting", I dont even
>>         know how the front page of the book looks like.... may be its
>>         too long ago.... you got other similar good books with topics
>>         on engine and chassis, you can suggest to me?
>>          
>>         p.s. the 2 photos you have attached on the web referring to
>>         chassis shape and design was real good!
>>          
>>         Thanks,
>>          
>>         Wilkin
>>          
>>         Stephen
>>         Burke" <http://us.lrd.yahoo.com/_ylc=X3oDMTBsdTZpcnZpBF9TAzM5ODMwMTAyNwRhYwNhZGRBQg--/SIG=1qedqhskn/EXP=1294891289/**http%3A//address.mail.yahoo.com/yab%3Fv=YM%26A=m%26simp=1%26e=stephen%2540sburke.eu%26fn=Stephen%26ln=Burke%26.done=http%253A%252F%252Fus.mc356.mail.yahoo.com%252Fmc%252FshowMessage%253FsMid%253D0%2526filterBy%253D%2526.rand%253D1793076195%2526midIndex%253D0%2526mid%253D1_159_AJKzo0IAASdiTRtp4Qy9hB%25252FMgJ8%2526f%253D1%2526fromId%253Dstephen%252540sburke.eu%2526m%253D1_159_AJKzo0IAASdiTRtp4Qy9hB%25252FMgJ8%25252C1_696_AIyzo0IAAR4UTRqZqA8nLmFZl5c%25252C1_1300_AJKzo0IAAW%25252FMTRn%25252BdAsi%25252FFXzwbc%25252C1_2084_AJOzo0IAAUz4TRgtBgwrdz%25252BQHzM%25252C1_2857_AJGzo0IAAWItTRZZWwCI4xlXixY%25252C1_3936_AI%25252Bzo0IAAWZiTRUgDgPAEwwxp%25252BA%25252C%2526sort%253Ddate%2526order%253Ddown%2526startMid%253D0%2526hash%253Dccb19f9dc0b4233e6bb021b59b282203%2526.jsrand%253D1558573%2526acrumb%253DJxNArS.VF7c%2526enc%253Dauto>
>>
>>         To:
>>         "Wilkin Wai Kin Chan"
>>         Cc:
>>
>>         <http://us.mc356.mail.yahoo.com/mc/compose?to=kartbuilding@lists.burkesys.com>
>>         Hi Wilkin,
>>
>>         I don't know any schools or colleges specialising in teaching
>>         people how to setup go-karts or repairing kart engines.
>>
>>         I suggest you go to Amazon and look for a book "hayes small
>>         engine repair". There are a lot of good books on amazon
>>         showing how to take apart and repair go-kart engines. Of
>>         course the best way to learn is to get old engines and take
>>         them apart yourself.
>>
>>         Tuning go-kart engines is a big and complicated area. It is
>>         one thing to repair an engine, it is much more difficult to
>>         tune and improve the performance of an ordinary engine.
>>
>>         As for go-karts themselves, a very useful book would be "The
>>         NatSKA guide to karts and karting / authors: Brian Lord,
>>         Colin Fenwick and Ian Paddy" Castrol Ltd., 1984, 1984, 2nd ed."
>>         See http://lists.kartbuilding.net/2007-March/000372.html
>>
>>         Best of luck,
>>         -steve
>>
>>
>>         On Wed, 29 Dec 2010, Wilkin Wai Kin Chan wrote:
>>
>>         > Hello Sir,
>>         >  
>>         > Do you know any schools that specialise on teaching people
>>         how to setup go kart or repair go kart engines. If you know
>>         any, please refer to me and let me know.
>>         >  
>>         > Thanks,
>>         >  
>>         > Wilkin
>>
>>
>
>
>
>

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